Lunch · American

Grilled Mac and Cheese Sandwich

This is comfort food doubled up: creamy stovetop mac and cheese chilled into sliceable squares, then tucked between buttery bread and griddled until golden. It takes a little planning (the mac needs to firm up in the fridge), but the payoff is a crispy, gooey sandwich that stops everyone in their tracks. Make the filling ahead and dinner comes together fast.

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Grilled Mac and Cheese Sandwich

Why you'll love this

  • Two comfort classics in one crispy, gooey sandwich.
  • The mac and cheese filling can be made days ahead.
  • Golden buttery bread with a creamy pasta center kids go wild for.
  • Easily doubled for a crowd or game day.

EveryDayMeal recipe

Grilled Mac and Cheese Sandwich

Prep
20m
Cook
25m
Total
105m
Serves
8
Level
Medium

Ingredients

  • 8 ounces (230 g) macaroni
  • 1/3 cup plain flour
  • 3/4 teaspoon mustard powder
  • 1/2 teaspoon garlic powder
  • 1/2 teaspoon kosher salt
  • 1/2 teaspoon black pepper
  • 1/8 teaspoon cayenne pepper
  • 6 tablespoons (85 g) butter (for the sauce)
  • 1 1/2 cups (360 ml) whole milk
  • 1 cup (240 ml) heavy cream
  • 1 pound (455 g) Monterey Jack cheese, shredded
  • 1 teaspoon garlic powder (for the butter)
  • 16 slices square sandwich bread
  • 8 slices mild cheddar cheese
  • 8 slices Colby Jack cheese
  • 8 tablespoons (110 g) butter (for spreading and griddling)

Equipment

  • Medium saucepan or pot
  • Colander
  • Whisk
  • 9-by-13-inch rimmed baking sheet
  • Parchment paper
  • Large cast-iron or nonstick skillet
  • Wide spatula

Instructions

  1. Bring a medium pot of well-salted water to a boil (it should taste like the sea) and cook the macaroni, stirring now and then, until al dente, 8 to 10 minutes. You want it tender with a little chew, since it will keep cooking in the sauce.
  2. While the pasta boils, whisk together the flour, mustard powder, garlic powder, salt, black pepper, and cayenne in a small bowl so the seasonings are evenly distributed.
  3. Drain the pasta and set it aside. Return the empty pot to low heat and melt the 6 tablespoons butter, then whisk in the flour mixture. Cook, whisking often, until it smells nutty and just starts to turn golden, about 1 minute, watching so it does not scorch.
  4. Slowly whisk in the milk and cream until smooth, then cook, whisking constantly, until the sauce is hot and beginning to thicken, about 2 minutes. Off the heat, stir in the shredded Monterey Jack a handful at a time until fully melted and glossy, then fold in the drained pasta.
  5. Line a 9-by-13-inch rimmed baking sheet with parchment and grease it lightly. Spread the mac and cheese in an even layer, press a second greased sheet of parchment directly onto the surface, and refrigerate until cold and firm, about 1 hour.
  6. When ready to cook, heat a large cast-iron or nonstick skillet over medium-low. Stir the remaining butter with 1 teaspoon garlic powder in a small bowl until blended.
  7. Peel the top parchment off the chilled mac and cheese and cut it into 8 equal squares, one per sandwich.
  8. Spread garlic butter on one side of each bread slice. Lay half the slices buttered side down, top each with a slice of cheddar, a square of mac and cheese, and a slice of Colby Jack, then close with the remaining bread, buttered side up.
  9. Griddle as many sandwiches as fit without crowding, cover, and cook until the bottoms are deep golden, about 4 minutes. Flip and cook 4 minutes more, until the second side is browned and the filling is heated through.
  10. Repeat with the rest, cut in half if you like, and serve hot while the centers are melty.

Tips from the kitchen

  • The chill time is not optional: warm mac and cheese will ooze out, so let the filling get fully cold and firm before slicing.
  • Griddle over medium-low, not high, so the bread browns slowly while the center has time to warm through.
  • Shred your own Monterey Jack from a block for a smoother sauce, since pre-shredded cheese has anti-caking coatings that can turn grainy.

Estimated nutrition per serving: 720 cal · 26g protein · 45g carbs · 49g fat

Make it your own

  • Swap the cheddar and Colby Jack for pepper jack and add a smear of hot sauce for a spicy version.
  • Stir crumbled cooked bacon or diced ham into the mac and cheese before chilling.
  • Use sourdough or Texas toast for a sturdier, tangier sandwich.

Storing & make-ahead

Wrap individual chilled mac and cheese squares in a double layer of resealable bags and refrigerate up to 3 days or freeze up to 1 month. Griddle assembled sandwiches fresh; leftovers can be reheated in a skillet or 350F oven until crisp and hot.

Good to know

Can I make the mac and cheese ahead?
Yes, that is the point. Chill the filling at least 1 hour, or make it up to 3 days ahead and refrigerate, or freeze up to a month.
Why did my cheese sauce turn grainy?
Usually the heat was too high or the cheese was added too fast. Take the pan off the heat and stir in the cheese gradually.
What bread works best?
Sturdy square sandwich bread holds up well. Sourdough or Texas toast also work and give a crispier crust.
Can I bake instead of griddle?
You can finish them in a 375F oven for about 12 minutes, flipping once, though you lose some of the crisp buttery crust.

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