Lunch · American
Grilled Mac and Cheese Sandwich
This is comfort food doubled up: creamy stovetop mac and cheese chilled into sliceable squares, then tucked between buttery bread and griddled until golden. It takes a little planning (the mac needs to firm up in the fridge), but the payoff is a crispy, gooey sandwich that stops everyone in their tracks. Make the filling ahead and dinner comes together fast.

Why you'll love this
- Two comfort classics in one crispy, gooey sandwich.
- The mac and cheese filling can be made days ahead.
- Golden buttery bread with a creamy pasta center kids go wild for.
- Easily doubled for a crowd or game day.
EveryDayMeal recipe
Grilled Mac and Cheese Sandwich
Ingredients
- 8 ounces (230 g) macaroni
- 1/3 cup plain flour
- 3/4 teaspoon mustard powder
- 1/2 teaspoon garlic powder
- 1/2 teaspoon kosher salt
- 1/2 teaspoon black pepper
- 1/8 teaspoon cayenne pepper
- 6 tablespoons (85 g) butter (for the sauce)
- 1 1/2 cups (360 ml) whole milk
- 1 cup (240 ml) heavy cream
- 1 pound (455 g) Monterey Jack cheese, shredded
- 1 teaspoon garlic powder (for the butter)
- 16 slices square sandwich bread
- 8 slices mild cheddar cheese
- 8 slices Colby Jack cheese
- 8 tablespoons (110 g) butter (for spreading and griddling)
Equipment
- Medium saucepan or pot
- Colander
- Whisk
- 9-by-13-inch rimmed baking sheet
- Parchment paper
- Large cast-iron or nonstick skillet
- Wide spatula
Instructions
- Bring a medium pot of well-salted water to a boil (it should taste like the sea) and cook the macaroni, stirring now and then, until al dente, 8 to 10 minutes. You want it tender with a little chew, since it will keep cooking in the sauce.
- While the pasta boils, whisk together the flour, mustard powder, garlic powder, salt, black pepper, and cayenne in a small bowl so the seasonings are evenly distributed.
- Drain the pasta and set it aside. Return the empty pot to low heat and melt the 6 tablespoons butter, then whisk in the flour mixture. Cook, whisking often, until it smells nutty and just starts to turn golden, about 1 minute, watching so it does not scorch.
- Slowly whisk in the milk and cream until smooth, then cook, whisking constantly, until the sauce is hot and beginning to thicken, about 2 minutes. Off the heat, stir in the shredded Monterey Jack a handful at a time until fully melted and glossy, then fold in the drained pasta.
- Line a 9-by-13-inch rimmed baking sheet with parchment and grease it lightly. Spread the mac and cheese in an even layer, press a second greased sheet of parchment directly onto the surface, and refrigerate until cold and firm, about 1 hour.
- When ready to cook, heat a large cast-iron or nonstick skillet over medium-low. Stir the remaining butter with 1 teaspoon garlic powder in a small bowl until blended.
- Peel the top parchment off the chilled mac and cheese and cut it into 8 equal squares, one per sandwich.
- Spread garlic butter on one side of each bread slice. Lay half the slices buttered side down, top each with a slice of cheddar, a square of mac and cheese, and a slice of Colby Jack, then close with the remaining bread, buttered side up.
- Griddle as many sandwiches as fit without crowding, cover, and cook until the bottoms are deep golden, about 4 minutes. Flip and cook 4 minutes more, until the second side is browned and the filling is heated through.
- Repeat with the rest, cut in half if you like, and serve hot while the centers are melty.
Tips from the kitchen
- The chill time is not optional: warm mac and cheese will ooze out, so let the filling get fully cold and firm before slicing.
- Griddle over medium-low, not high, so the bread browns slowly while the center has time to warm through.
- Shred your own Monterey Jack from a block for a smoother sauce, since pre-shredded cheese has anti-caking coatings that can turn grainy.
Estimated nutrition per serving: 720 cal · 26g protein · 45g carbs · 49g fat
Make it your own
- Swap the cheddar and Colby Jack for pepper jack and add a smear of hot sauce for a spicy version.
- Stir crumbled cooked bacon or diced ham into the mac and cheese before chilling.
- Use sourdough or Texas toast for a sturdier, tangier sandwich.
Storing & make-ahead
Wrap individual chilled mac and cheese squares in a double layer of resealable bags and refrigerate up to 3 days or freeze up to 1 month. Griddle assembled sandwiches fresh; leftovers can be reheated in a skillet or 350F oven until crisp and hot.
Good to know
- Can I make the mac and cheese ahead?
- Yes, that is the point. Chill the filling at least 1 hour, or make it up to 3 days ahead and refrigerate, or freeze up to a month.
- Why did my cheese sauce turn grainy?
- Usually the heat was too high or the cheese was added too fast. Take the pan off the heat and stir in the cheese gradually.
- What bread works best?
- Sturdy square sandwich bread holds up well. Sourdough or Texas toast also work and give a crispier crust.
- Can I bake instead of griddle?
- You can finish them in a 375F oven for about 12 minutes, flipping once, though you lose some of the crisp buttery crust.
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